Manufacturing Matters

Lean Manufacturing in Today's Times

What Matters in Manufacturing?

The year is 2014. We live in a society that is increasingly fast paced and filled with pressure for high performance, efficiency, and quality. In the world of manufacturing, these realities are more true than ever before. The challenges we face as manufactures are not simply problems that exist on a local or even national level. To survive we must adapt to meet the demands of an era obsessed with quality, speed, and the bottom line. How do we as manufactures adapt so that we can thrive in these new times? Here at Manufacturing Matters, we’ll look at these issues and provide what we hope you the audience we find to be solutions to the things that matter the most to you as fellow manufacturers.

Please bookmark our site and come back frequently as we will be updating this blog on a regular basis with the goal of providing worthwhile content meant to shed light on the latest news, innovations, technology, systems, and standards that are sure to shape our world for the years to come. If you are like us and believe that manufacturing matters, we invite you to join us on a journey that will explore and discuss what matters the most to you.

Selecting a Contract Packaging Partner

custom packagingAt some point in the production process, you have to weigh all of your options and decide what makes the most sense. In-house packaging versus outsourcing to a custom packaging service is one of those opportunities to examine the pros and cons.

First off, eliminating waste in lean production is always our goal. Oftentimes relying on a trustworthy third party can speed up the supply chain process and get your widget off to a shelf somewhere faster and cheaper. Unless you already possess the requisite packaging machinery and a trained staff that can handle such a process, then it’s probably cheaper to partner with a third party that can provide assistance. Also, if you lack the physical space to set up packaging work stations (or if that space can be dedicated to a more worthwhile task) then you almost have no choice but to outsource.

Outsourcing can sometimes have a negative connotation. Most of the time people think of losing jobs to India or to China, but in our case we can outsource our packaging needs to a qualified third party who is still local. We still want to reduce waste here so the close the better because we don’t want to lose time in having our products sitting around. They must most to market as quickly as the demand is set, so speed is critical, and thus proximity is something to take into account… time is money! But also take note that you can have a third party down the street who might not have the infrastructure in place to expedite your orders. Just because you are next door to a packaging service doesn’t guarantee that they can stay on top of their process like some of the bigger players out there.

It’s also important to look for a partner that is ISO 9001 certified. Being ISO certified means that they have a quality system in place. To keep that system certified, they also need to continually improve on that process. Having a lasting relationship with such a third party can lead to a mutually beneficial partnership that gets better and more efficient over time, keeping your costs down while maintaining scalability.

So where can you find a dependable third party packaging service provider? There are numerous directories and trade conventions for starters. Look online and be sure to compare multiple companies to find one that will fit your needs.

Knowing the Basics of Lean Manufacturing and Processing

manufacturing plantLean manufacturing and processing has been a crucial method and fundamental strategy in helping business improve their success and competitiveness.

The fundamental function of lean production and processing is to lower wastes and unnecessary work practices and behaviors among employees of a certain manufacturing company.

Because the times have actually gone hard, requiring and extreme due to political and rough issues impacting all countries, firms are currently dealing with difficulties to be able to keep their earnings and efficiency.

In principle, there are 7 identified ‘kinds of waste’ within the workplace and systems that lean production and processing mainly aims to ease, if not entirely get rid of. These are over production, over processing, transport, movement, inventory, waiting and scrap and flaws.

Lean production and processing principles not just minimize operational expenses but likewise aims to enhance, restore and considerably improve the competitiveness of a troubled or having a hard time, even currently good-performing, business.

That is generally why learning about lean production and processing has actually somehow ended up being imperative for significant and worldwide companies.

The age of complete globalization is at hand. That contributes more pressure for business to start acting as soon as possible to be able to survive the rough and hard operational and company difficulties ahead.

Lean production and processing

Lean manufacturing and processing definitely gets business moving along and delighting in huge benefits of truly reducing functional costs. If cost savings are created, the conserved quantities can be made use of for additional capital demands and financial investments that could further assist companies expand and grow naturally.

Lean production and processing, however, is not extremely easy to carry out and adopt. The business included must actually and religiously pay particular focus on information to be able to ensure the success of the efforts.

The number of business adopting lean manufacturing and processing principles is definitely and is apparently increasing, no doubt about that.

But the thing is, firms embracing lean production and processing strategies are the majority of the time, not attaining target and intended outcomes since they are not doing the methods and methods correctly.

Insufficient and ineffective application of lean manufacturing and processing principles and techniques will definitely make the business’ efforts and capital mixture for the effort useless and squandered.

It needs to be kept in mind, also, that lean manufacturing and processing principles would not stand on its own. Companies adopting and welcoming them should also aim tougher to obtain their goals.

Discover about lean production and processing

Specialists encourage business to really get involved in and further discover even more about lean production and processing. It is a rational and certainly advantageous effort because lean manufacturing and processing can certainly assist companies get on with the current difficulties and issues impacting all companies all over the world.

There are lots of methods on exactly how business can get to discover more about lean manufacturing and processing concepts and techniques.

For one, they can hire lean production and processing professionals and professionals who are reputable and well-informed on the subject and who can really assist the business achieve and maximize the advantages of such strategies.

Nevertheless, employing lean production and processing professionals will entail extra expenses and investments from companies. They ought to not truly mind it, because the benefits from lean manufacturing and processing application will certainly balance out the slightly and minimal costs of learning it.

Another thing, business can designate essential workers to particularly and intently learn lean production and processing concepts and techniques. When that is not feasible, it’s advisable to seek QMS consulting and training from an expert. Some consultants offer everything from gap analysis to ISO 9001 certification. An AS9100 consultant might also make sense for your organization if you are seeking to provide products to the aerospace sector.

It is a common practice by business around the globe presently. The plan sees the vital personnel attends workshops and get books to really understand or learn the lean manufacturing and processing concepts.

After that, the designated and designated employees will pass on the message and everything he learned to the whole staff. It is up to him whether he will make the learning process for his office-mates busy or low-paced.

Exactly what is very important is that the abilities and knowledge are dispersed and connected to the whole organization. That method, lean manufacturing and processing concepts are truly and seriously imbibed by all workers, to make the approaches work total for the business.

Lean manufacturing and processing should be discovered by all business due to the fact that the benefits it ensures them, is absolutely nothing compared to the costs of absorbing them, which are not really that considerable.

Wise, isn’t it?

When is Organizational Change Required by Lean Manufacturing?

lean manufacturingLean manufacturing has ended up being a popular and extensively adopted financial and business management approach. Business worldwide are starting to count on it amidst political and economic crises even in the most progressive all countries.

Yes, the difficult times have actually extended from the 3rd world countries to the totally established or very first world nations. It is because economies are now led and affected by volatilities including oil manufacturers and business.

Because all industries are virtually run and powered by energy, companies appear to not get away from the problems hounding the energy sector.

For virtually more than a year now, firms all over the world have been experiencing crunches brought about by the increasing and rising rates of oil on the planet market.

A lot of business have fallen and have damaged due to the rising oil rates. There are more and more companies now applying for bankruptcy defense not since their management messed up or some executives defrauded them, but due to the fact that of the external environment posed by volatile oil prices.

That is why, lean manufacturing is getting an increasing number of attention, and a growing number of business are deciding to finally implement the concepts of the strategy.

Lean manufacturing

Exactly what exactly is lean production? The popular Web site Wikipedia specifies lean manufacturing as a viewpoint in management that focuses and looks closely at the decrease and elimination of the seven wastes.

The 7 wastes are the typical tasks, devices and practices found in the contemporary day work location. The 7 wastes are identified as elements that hinder performance or substantially damages it.

The seven wastes lean manufacturing attempts to scrap are the following:.

Over production– specialists think that over manufacturing is an overall waste of energy, efforts and capital. That is because overproduction makes up for over supply and loading up of stocks, which in turn will lower or reduce costs for the made items.

Over production also drains capital from firms, with the majority of the excess items either put into the trash bin or reaching expiration dates.

Over processing– Over processing is basically similar to over manufacturing, only that over processing commands extra and unnecessary procedures.

Transport and motion– Lean producing objectives to decrease unnecessary expenses for transportation. Activity is the speed of action within the work locations. If the work stations are too compressed and small, workers will not be able to move freely, impacting their efficiency.

Stock and waiting– As mentioned earlier, lean manufacturing gets rid of accumulated stocks. Waiting time in all aspects is eliminated since of the structured structure and since performance is accelerated.

Scrap and defects– Mostly, lean production intends to battle the manufacturing of products and product with scrap and flaws.

Item and outputs with scraps and defects are undervalued in the market. What is worse is that the reliability and photo of the business producing them are polluted, leading to bad sales, inadequate profits, then ultimately to loss, and further, to bankruptcy and business closure.

Organizational change.

Not due to the fact that lean production is a strategy that initially and principally targets the structure of business is lean manufacturing always regulating and requiring for organizational modification.

Yes, lean production aims to justify, improve and increase corporate operations. However its does not imply organizational modifications follow.

The company is basically not changed or altered upon application of lean production concepts. Lean manufacturing never ever targets organizational change, but rather strikes modifications in the companies’ environment design and work practices.

Organizational modifications, however, are advised and carried out together with lean production just when the preferred results and outcome from lean production practices are not attained.

Failure of lean production is constantly found to be associated with the effectiveness and adherence to the genuine concepts in the implementation of lean production concepts and methods.

That is the only time when organizational modification in addition to lean production is implemented. The effects and gains from the implementation will counter all the difficulties and expenses sustained, so why think twice anyhow?

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